Chuckie
07-27-2006, 05:58 PM
I thought it would be a good idea to post some building suggestions on the Synergy N9. I've talked with Matt at the Ashland Ohio fun fly and recently with Todd B on questions I've had in looking at the kit and manual.
-The Clutch Bell is designed to accept the GV-1 magnet. It is press fitted into the clutch but to help secure the magnet add a little CA when installing the magnet. Install the other magnet with the opposite polarity and check display readout on the GV-1 to be sure you are only detecting one magnet.
-To mount and dial indicate the fan and clutch first clean off the collets and fan hub with alcohol. Install and tighten the engine nut and dial indicate the fan hub. Adjust as needed. David H has some good suggestions on dialing in the fan so I won't repeat that here. Next install the clutch assembly and without adding locktite tighten the 4x8mm socket head screws. Dial indicate the lower portion of the shaft and if out more than 0.005 inch rotate the clutch assembly 180 degrees and try again. Pick the position that gives you the lowest reading. Locktite and tighten the screws for the clutch after slightly adjusting the position of the clutch assembly to give you the lowest reading at the lower portion of the shaft. Once this is done dial indicate the end of the shaft and if needed physically push the shaft in the right direction. Let the motor sit for a few minutes to see if the shaft moves and dial indicate again.
-Assemble the two parts where the Pin and Pin Clips (106-920 2mm Pin clips) are used before assembling the reminder of the parts. The Pin Clips are easier to install if the other parts are not in the way and if one uses a hammer they won’t risk damaging other parts.
-The Rear Coupler of the torque tube prevents the Tail Input Shaft from moving once secured with the 4 set screws. Push and hold the Tail Bevel Gear on the Input Shaft when setting the 4 set screws in the Rear Coupler. This will take out endplay in the input shaft.
-CA the Inner Bearing Ring for the torque tube bearing supports to the torque tube.
-To install the boom and set the mesh for the 15 Tooth Bevel Gear install the Transmission Output Assembly into the tail boom along with the torque tube and tail gearbox. Install the Main Boom Clamps so the slits are facing down. Then push the boom toward the crown gear while making sure the Transmission Output Assembly is fully seated in the boom. Tighten the top bolts holding the boom clamps first then the lower bolts. Set the mesh by rotating the crown gear and noting any tight spots. Adjust the position the 15 Tooth Bevel Gear (and boom) so there is very little back lash and no back lash if there is a tight spot on the crown gear.
-No need to glue the boom support ends. Just drill and used the button head screws provided.
-CA control rods into tail control rod.
That's all I have for now. Comments and tips are welcome. :glasses2:
Regards,
Chuckie
-The Clutch Bell is designed to accept the GV-1 magnet. It is press fitted into the clutch but to help secure the magnet add a little CA when installing the magnet. Install the other magnet with the opposite polarity and check display readout on the GV-1 to be sure you are only detecting one magnet.
-To mount and dial indicate the fan and clutch first clean off the collets and fan hub with alcohol. Install and tighten the engine nut and dial indicate the fan hub. Adjust as needed. David H has some good suggestions on dialing in the fan so I won't repeat that here. Next install the clutch assembly and without adding locktite tighten the 4x8mm socket head screws. Dial indicate the lower portion of the shaft and if out more than 0.005 inch rotate the clutch assembly 180 degrees and try again. Pick the position that gives you the lowest reading. Locktite and tighten the screws for the clutch after slightly adjusting the position of the clutch assembly to give you the lowest reading at the lower portion of the shaft. Once this is done dial indicate the end of the shaft and if needed physically push the shaft in the right direction. Let the motor sit for a few minutes to see if the shaft moves and dial indicate again.
-Assemble the two parts where the Pin and Pin Clips (106-920 2mm Pin clips) are used before assembling the reminder of the parts. The Pin Clips are easier to install if the other parts are not in the way and if one uses a hammer they won’t risk damaging other parts.
-The Rear Coupler of the torque tube prevents the Tail Input Shaft from moving once secured with the 4 set screws. Push and hold the Tail Bevel Gear on the Input Shaft when setting the 4 set screws in the Rear Coupler. This will take out endplay in the input shaft.
-CA the Inner Bearing Ring for the torque tube bearing supports to the torque tube.
-To install the boom and set the mesh for the 15 Tooth Bevel Gear install the Transmission Output Assembly into the tail boom along with the torque tube and tail gearbox. Install the Main Boom Clamps so the slits are facing down. Then push the boom toward the crown gear while making sure the Transmission Output Assembly is fully seated in the boom. Tighten the top bolts holding the boom clamps first then the lower bolts. Set the mesh by rotating the crown gear and noting any tight spots. Adjust the position the 15 Tooth Bevel Gear (and boom) so there is very little back lash and no back lash if there is a tight spot on the crown gear.
-No need to glue the boom support ends. Just drill and used the button head screws provided.
-CA control rods into tail control rod.
That's all I have for now. Comments and tips are welcome. :glasses2:
Regards,
Chuckie