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curlyq2000
10-21-2004, 12:31 AM
The Ultem gears are still working fine, I have so many flights on them I have stopped counting.Also have over 250 sets out in the field to date, with three returns total.
I have started making the same gears in different flavors, as requested.
I will soon have (should finish them this week) three types of material available (Ultem, Hydlar, & Vespel) all three are premium plasitics, they are the very "best of the best".
Ultem® 1000 (standard, unfilled polyetherimide) offers excellent chemical resistance, high dielectric strength, natural flame resistance, and extremely low smoke generation. Ultem's® exceptionally high mechanical properties and ease of fabrication including bonding make it an easy choice when exceptional performance is required.
Hydlar ® Z material combines the properties of Nylon with the strength and wear resistance of Kevlar ® aramid fibers. The resulting material is strong, tough, and has excellent wear resistance - up to 20 times that of standard nylon. This material is available in rod and sheet forms only.
Hydlar ® ZF is the basic, most common grade available. This Nylon material with Kevlar ® aramid fibers only. Hydlar ® ZF is FDA, USDA, 3A-Dairy compliant. Hydlar ® ZT has the added benefit of a small amount of PTFE added for increased lubricity (lower friction) resulting in improved wear resistance.
Hydlar ® ZM has the added benefit of a small amount of Molybdenum Disulphide added for improved surface hardness and increased lubricity (lower friction) resulting in improved wear resistance.
Vespel SP-1 polyimide is the ultimate high-performance material for the world's most demading applications. No other material can match Vespel's combination of temperature resistance, chemical resistance, mechanical toughness, natural lubricity,wear-resistance and insulation properties.
SP-1 provides operating temperatures from cryogenic to 300°C (570°F), great plasma resistance, plus a UL rating for minimal electrical and thermal conductivity.
Vespel® SP-1 is the unfilled base resin grade. SP-1 provides maximum physical strength, elongation, and toughness as well as the best electrical and thermal insulation values.

WillJames
10-21-2004, 04:50 AM
WOW that sounds very high tech!! Thank you for making the good gears for the Zoom and sharing them with everybody!!!

curlyq2000
11-08-2004, 11:46 PM
Well I have finally been bitten by my own fate! :(
I stripped my Ultem gear in flight, the chopper went "Blackhawk Down".
Cracked my frame, stayed up until 4am rebuilding it.
My wife was real happy.
That was only half the Bad news, my new 40 size nitro plane bit the dust also, it was a bad day at Baside.
OK!
I installed the "Vespel" gears during the rebuild. :glasses2:
I will keep you up to date on there progress.
The material is $20 an inch. I will put them too the test. :oops:
I am still supplying the Ultem gears as they are still MUCH BETTER than the stock or the bevel gears from the manufacturer.
I will also test them against the BLUE gears as I now have a set to test as well :twisted:

WillJames
11-09-2004, 03:50 AM
Thanks for providing an alternative Curlyq. You ROCK!! :)