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ianjh123
09-28-2007, 08:31 PM
After battling unsuccessfully with a tail vibration at 1800rpm, I decided to adapt a Trex 600 cnc tail. Here is what I found.

The Trex belt is the same pitch as the Hurricane belt, a bit longer and not as wide. I also used the Trex control arm and slider.

The Trex tail box will go on to the Hurricane tail boom with a thin (0.3mm) shim of aluminium wrapped around the boom (this material is used in Australia as flashing on tiled roofs). With the shim in place it clamps tightly onto the boom.

Now you have a choice. The Trex tail belt is not as wide as the Hurricane tail belt. So if you use the Hurricane tail belt it will ride up the sides of the Trex pulley and skip teeth. To solve this you can use the Trex belt and sit the tail back about 10mm more. This means a longer tail control rod is needed.

Alternately you can remove the side from the cnc pulley and machine some extra clearance on the side (as I did). I removed a bit less than 1mm and the belt now has enough clearance and behaves. The tail control rod will need to be shortened - I put a shorter Gaui link end on and it was the correct length.

I used the Trex tail blades, and this means the tail fin needs to be lowered by drilling new holes about 10mm above the old ones. Failing to do this will result in the tail blades contacting the ground - ask me how I know!

The tail works beautifully now and no hint of the old vibration. I can actually lower the head speed now without the tail going nuts! Tail response is impressive but I don't recommend this mod unless you have a tail problem as I did or just want to have a cnc tail.

This would have been easier if I knew where to get a Hurricane belt that was the same width as the Trex belt. The Trex belt has 592 teeth, The Hurricane has 572 teeth.

Hope this helps.

badriM
09-29-2007, 04:43 AM
could you please post a photo of your tail, I very interest of you modification

dutch_anykey
09-29-2007, 02:45 PM
Hi,

Had some trouble with my tail as well today.
Abusing my Hurri and going trough a roll I suddenly heard a loud groan from the heli. Landed it and spooled up and down several times. The noise got worse. Then i noticed that the tailcase was cracked.
Lucky it didn't totally brake of during flight :YeaBaby:.
Looking at a new tailunit now. Your solution sounds interesting. Some pics would be nice :lol:

ianjh123
09-29-2007, 07:55 PM
OK, now for some photos.

The file comparison.jpg shows the Trex pulley before and after being modified, with the Hurricane tail belt in place to show the clearance issue.

The file pulley.jpg shows the modified pulley. The pulley is actually made from three parts and pressed onto a spline on the shaft.

The file spacer.jpg shows the aluminium sheet in place on the boom before the tail case is pushed into place.

The file tail_fin.jpg shows the new mounting holes for the tail fin.

cheers
Ian

3sgte
10-13-2007, 11:19 AM
does anyone know how to get the trex600 metal tail drive pulley off of the tail shaft? i want to use the stock gaui belt with the metal trex600 tail housing so i have to shave down the side of the pulley but i cant get it off the tail shaft?? any ideas?? thanks

ping
10-13-2007, 05:39 PM
A pinion puller works.

3sgte
10-13-2007, 07:16 PM
ill try that, thanks.

ianjh123
10-13-2007, 08:58 PM
You dont have to remove the pulley from the shaft completely. Just need to move it enough to clear the side piece from the spline on the shaft. Then lever the side piece off the pulley as there is some threadlock holding it together (I think). Probably means moving the pulley toward the short end of the shaft by about 5mm. I used some tube and a vice.