manike
02-23-2008, 06:30 PM
Since I'm putting my Gaui 200 heli together and this is my third heli build in under 2 months, I figured I'd try to document this one. Especially since I had difficulty trying to find many set up images to see how others had built their Gaui 200 heli's.
I'm also open to suggestions and constructive criticism on my decisions and choices so I can develop this build as I go along.
First off I bought all my parts from www.readyheli.com (http://www.readyheli.com) they've been fantastic and are my first choice for online heli parts.
As usual, I went overboard and ordered too much stuff, but I want to have spares so I can always be flying without having to wait for anything :YeaBaby: .
Here's what I bought.
2 of : 203080 Main Tail Rotor Blade Pack Gaui Hurricane 200 (https://www.readyheli.com/ProductDetails.asp?ProductCode=203080)
2 of : 203110 Stabilizer Blades Pack Gaui Hurricane 200 (https://www.readyheli.com/ProductDetails.asp?ProductCode=203110)
1 of : 203120 Tail Output Shaft Set Gaui Hurricane 200 (https://www.readyheli.com/ProductDetails.asp?ProductCode=203120)
1 of : 203140 Tail Pitch Control Set Gaui Hurricane 200 (https://www.readyheli.com/ProductDetails.asp?ProductCode=203140)
1 of : 203151 Guide Wheels with Bearings Pack Gaui Hurricane 200 (https://www.readyheli.com/ProductDetails.asp?ProductCode=203151)
1 of : 203165 Painted Fiberglass Body & Canopy Set Gaui Hurricane 200 (https://www.readyheli.com/ProductDetails.asp?ProductCode=203165)
1 of : 203166 Lightweight Body & Canopy Set (9g) Gaui Hurricane 200 (https://www.readyheli.com/ProductDetails.asp?ProductCode=203166)
2 of : 203180 Landing Gear Brace Set Gaui Hurricane 200 (https://www.readyheli.com/ProductDetails.asp?ProductCode=203180)
3 of : 203189 Long Tail Booms Pack Gaui Hurricane 200 (https://www.readyheli.com/ProductDetails.asp?ProductCode=203189)
2 of : 203209 Long Tail Boom Support Set Gaui Hurricane 200 (https://www.readyheli.com/ProductDetails.asp?ProductCode=203209)
1 of : 203211 Linkage Set Gaui Hurricane 200 (https://www.readyheli.com/ProductDetails.asp?ProductCode=203211)
1 of : 203222 Main Shafts Pack (Long) Gaui Hurricane 200 (https://www.readyheli.com/ProductDetails.asp?ProductCode=203222)
1 of : 203230 Mast Collars Pack (S) Gaui Hurricane 200 (https://www.readyheli.com/ProductDetails.asp?ProductCode=203230)
1 of : 203231 Mast Collars Pack (L) Gaui Hurricane 200 (https://www.readyheli.com/ProductDetails.asp?ProductCode=203231)
1 of : 203241 Flybars Adaptors Pack Gaui Hurricane 200 (https://www.readyheli.com/ProductDetails.asp?ProductCode=203241)
1 of : 203250 Bearings 2 pcs Gaui Hurricane 200 (https://www.readyheli.com/ProductDetails.asp?ProductCode=203250)
1 of : 203260 Landing Gear Skids Pack Gaui Hurricane 200 (https://www.readyheli.com/ProductDetails.asp?ProductCode=203260)
1 of : 203270 Bearings (1.4x4x2)x 2pc Gaui Hurricane 200 (https://www.readyheli.com/ProductDetails.asp?ProductCode=203270)
1 of : 203271 Flange Bearing (2x5x2.3) Gaui Hurricane 200 (https://www.readyheli.com/ProductDetails.asp?ProductCode=203271)
1 of : 203280 Bearings (2x5x2.5) x 3pcs Gaui Hurricane 200 (https://www.readyheli.com/ProductDetails.asp?ProductCode=203280)
1 of : 203290 Bearings (3x6x2.5) x 2pcs Gaui Hurricane 200 (https://www.readyheli.com/ProductDetails.asp?ProductCode=203290)
3 of : 203306 Main Rotor Blades (Wooden-Long) Gaui Hurricane 200 (https://www.readyheli.com/ProductDetails.asp?ProductCode=203306)
1 of : 203311 Damper Rubbers Pack Gaui Hurricane 200 (https://www.readyheli.com/ProductDetails.asp?ProductCode=203311)
1 of : 203326 Universal Links Pack(3.5mm) Gaui Hurricane 200 (https://www.readyheli.com/ProductDetails.asp?ProductCode=203326)
1 of : 203441 Upper Frame Set Gaui Hurricane 200 (https://www.readyheli.com/ProductDetails.asp?ProductCode=203441)
1 of : 203442 Lower Frame Set Gaui Hurricane 200 (https://www.readyheli.com/ProductDetails.asp?ProductCode=203442)
1 of : 203443 Bottom & Middle Plates Pack Gaui Hurricane 200 (https://www.readyheli.com/ProductDetails.asp?ProductCode=203443)
1 of : 203461 Central Boom Assembly Gaui Hurricane 200 (https://www.readyheli.com/ProductDetails.asp?ProductCode=203461)
2 of : 203531 Boom Supports Pack Gaui Hurricane 200 (https://www.readyheli.com/ProductDetails.asp?ProductCode=203531)
1 of : 203532 Rudder Linkage Pack Gaui Hurricane 200 (https://www.readyheli.com/ProductDetails.asp?ProductCode=203532)
1 of : 203540 One Way Gear & Main Gear Set Gaui Hurricane 200 (https://www.readyheli.com/ProductDetails.asp?ProductCode=203540)
1 of : 203560 CNC Main Grips Set Gaui Hurricane 200 (https://www.readyheli.com/ProductDetails.asp?ProductCode=203560)
1 of : 203570 CNC Swashplate Assembly Gaui Hurricane 200 (https://www.readyheli.com/ProductDetails.asp?ProductCode=203570)
1 of : 203571 Balls & Extension for CNC Swashplate Gaui Hurricane 200 (https://www.readyheli.com/ProductDetails.asp?ProductCode=203571)
1 of : 203572 Mini Spacer & Brass Washer Spare Pack Gaui Hurricane 200 (https://www.readyheli.com/ProductDetails.asp?ProductCode=203572)
1 of : 203580 CNC See-Saw Arms Gaui Hurricane 200 (https://www.readyheli.com/ProductDetails.asp?ProductCode=203580)
1 of : 203591 CNC Washout Assembly Gaui Hurricane 200 (https://www.readyheli.com/ProductDetails.asp?ProductCode=203591)
1 of : 203600 Double Bearings Tail Slider Set Gaui Hurricane 200 (https://www.readyheli.com/ProductDetails.asp?ProductCode=203600)
1 of : 203605 CF Fin & Tail (C Type) Silver Gaui Hurricane 200 (https://www.readyheli.com/ProductDetails.asp?ProductCode=203605)
1 of : 203620 CNC See-Saw set Gaui Hurricane 200 (https://www.readyheli.com/ProductDetails.asp?ProductCode=203620)
1 of : 203625 CNC See-Saw Spindle Gaui Hurricane 200 (https://www.readyheli.com/ProductDetails.asp?ProductCode=203625)
1 of : 203630 CNC Tail Rotor grip (with Hub) Set Gaui Hurricane 200 (https://www.readyheli.com/ProductDetails.asp?ProductCode=203630)
1 of : 203631 CNC Boom Mount Gaui Hurricane 200 (https://www.readyheli.com/ProductDetails.asp?ProductCode=203631)
1 of : 203670 CNC Tail gear Case Set Gaui Hurricane 200 (https://www.readyheli.com/ProductDetails.asp?ProductCode=203670)
1 of : 203849 Spindle Shaft Pack for SSD Main Rotor Yoke Gaui Hurricane 200 (https://www.readyheli.com/ProductDetails.asp?ProductCode=203849)
1 of : 203850 SSD Main Rotor Yoke Gaui Hurricane 200 (https://www.readyheli.com/ProductDetails.asp?ProductCode=203850)
1 of : 203910 Gaui Hurricane 200 Helicopter Kit 90% RTF (https://www.readyheli.com/ProductDetails.asp?ProductCode=203910)
1 of : 803725 Flange Bearings (3x6x2.5) Hurricane 200 (https://www.readyheli.com/ProductDetails.asp?ProductCode=803725)
1 of : 832010 Machine screws (m2x10)x 10 pcs Hurricane 200 (https://www.readyheli.com/ProductDetails.asp?ProductCode=832010)
1 of : 861902 Long Tail Rotor Belt Hurricane 200 (https://www.readyheli.com/ProductDetails.asp?ProductCode=861902)
1 of : 883503 Metal Balls Pack (3.5mm with Neck) Hurricane 200 (https://www.readyheli.com/ProductDetails.asp?ProductCode=883503)
1 of : Futaba GY401 Heading Hold Gyro (https://www.readyheli.com/ProductDetails.asp?ProductCode=FUTM0807)
1 of : Futaba S3154 Digital Micro HT HS Servo (https://www.readyheli.com/ProductDetails.asp?ProductCode=FUTM0654)
1 of : RTL Spindle Bolts for Gaui Hurricane 200 (https://www.readyheli.com/ProductDetails.asp?ProductCode=RTL%202mx10)
4 of : Spektrum 6.0 Gram Super Sub-Micro Digital Prog Servo (https://www.readyheli.com/ProductDetails.asp?ProductCode=SPMDSP60)
1 of : Spektrum Digital Servo Programmer (https://www.readyheli.com/ProductDetails.asp?ProductCode=SPMDSM)
I'm a design engineer for a living and like to see things installed neatly and packaged as well as possible.
I'm a fan of trying to make it easy to service and swap out parts. I'm a big fan of using velcro to enable this.
I looked through a lot of images (as many as I could find) and then decided to do it my way anyway. :arggg:
First off I installed velcro on the bottom floor in order to be able to easily install all my electronics.
http://i49.photobucket.com/albums/f283/manike/gaui-velcro-install1.jpg
http://i49.photobucket.com/albums/f283/manike/gaui-velcro-install2.jpg
Then I cut out all of the letters with a sharp exacto knife. I did this so I can user the letter cut outs to help hold all the components in place with zip ties and velcro straps.
http://i49.photobucket.com/albums/f283/manike/gaui-velcro-install3.jpg
http://i49.photobucket.com/albums/f283/manike/gaui-velcro-install4.jpg
The next thing I did was to make a foam "riser" for the ESC to mount on so I could fit it inside the frame near the motor. I used the foam from the slots in my 600N's blade holder. The rounded edge fit perfectly with the shape on the underside of the ESC. I CA'd the foam block to the ESC with gel CA, then stuck on it's velcro "toupe".
http://i49.photobucket.com/albums/f283/manike/gaui-esc2.jpg
I then mounted this inside the frame, and used two zipties to hold it securely in place and make sure I had clearance from the motor and main shaft.
http://i49.photobucket.com/albums/f283/manike/gaui-esc1.jpg
http://i49.photobucket.com/albums/f283/manike/gaui-esc3.jpg
On the outside I made the motor connections and then zip tie'd them into place against the frame.
http://i49.photobucket.com/albums/f283/manike/gaui-esc4.jpg
Next I put the 401 gyro into place. I mounted it so that I can get to all the controls and with the wires pointing to the tail. I used velcro underneath it, then a thin Align strap to gently make sure it stays in place. Don't over tighten the strap.
http://i49.photobucket.com/albums/f283/manike/gaui-gryo.jpg
Next I mounted up the longer e-flite battery pack to see if it will fit under the canopy. This is the longest battery I will be using.
http://i49.photobucket.com/albums/f283/manike/gaui-battery1.jpg
I think mounting the battery like this will help to my COG and make sure I'm not tail heavy like a lot of people seem to be initially.
http://i49.photobucket.com/albums/f283/manike/gaui-battery2.jpg
And then put the canopy on... it's a close fit, but seems to be perfect! I did need to make sure the wires on the battery came in tight next to the battery.
http://i49.photobucket.com/albums/f283/manike/gaui-battery3.jpg
Canopy completely in place to check... Yep looks great. Damn this little thing is cute!
http://i49.photobucket.com/albums/f283/manike/gaui-battery4.jpg
More to follow... I'll edit it in as I go. :cheers
I'm also open to suggestions and constructive criticism on my decisions and choices so I can develop this build as I go along.
First off I bought all my parts from www.readyheli.com (http://www.readyheli.com) they've been fantastic and are my first choice for online heli parts.
As usual, I went overboard and ordered too much stuff, but I want to have spares so I can always be flying without having to wait for anything :YeaBaby: .
Here's what I bought.
2 of : 203080 Main Tail Rotor Blade Pack Gaui Hurricane 200 (https://www.readyheli.com/ProductDetails.asp?ProductCode=203080)
2 of : 203110 Stabilizer Blades Pack Gaui Hurricane 200 (https://www.readyheli.com/ProductDetails.asp?ProductCode=203110)
1 of : 203120 Tail Output Shaft Set Gaui Hurricane 200 (https://www.readyheli.com/ProductDetails.asp?ProductCode=203120)
1 of : 203140 Tail Pitch Control Set Gaui Hurricane 200 (https://www.readyheli.com/ProductDetails.asp?ProductCode=203140)
1 of : 203151 Guide Wheels with Bearings Pack Gaui Hurricane 200 (https://www.readyheli.com/ProductDetails.asp?ProductCode=203151)
1 of : 203165 Painted Fiberglass Body & Canopy Set Gaui Hurricane 200 (https://www.readyheli.com/ProductDetails.asp?ProductCode=203165)
1 of : 203166 Lightweight Body & Canopy Set (9g) Gaui Hurricane 200 (https://www.readyheli.com/ProductDetails.asp?ProductCode=203166)
2 of : 203180 Landing Gear Brace Set Gaui Hurricane 200 (https://www.readyheli.com/ProductDetails.asp?ProductCode=203180)
3 of : 203189 Long Tail Booms Pack Gaui Hurricane 200 (https://www.readyheli.com/ProductDetails.asp?ProductCode=203189)
2 of : 203209 Long Tail Boom Support Set Gaui Hurricane 200 (https://www.readyheli.com/ProductDetails.asp?ProductCode=203209)
1 of : 203211 Linkage Set Gaui Hurricane 200 (https://www.readyheli.com/ProductDetails.asp?ProductCode=203211)
1 of : 203222 Main Shafts Pack (Long) Gaui Hurricane 200 (https://www.readyheli.com/ProductDetails.asp?ProductCode=203222)
1 of : 203230 Mast Collars Pack (S) Gaui Hurricane 200 (https://www.readyheli.com/ProductDetails.asp?ProductCode=203230)
1 of : 203231 Mast Collars Pack (L) Gaui Hurricane 200 (https://www.readyheli.com/ProductDetails.asp?ProductCode=203231)
1 of : 203241 Flybars Adaptors Pack Gaui Hurricane 200 (https://www.readyheli.com/ProductDetails.asp?ProductCode=203241)
1 of : 203250 Bearings 2 pcs Gaui Hurricane 200 (https://www.readyheli.com/ProductDetails.asp?ProductCode=203250)
1 of : 203260 Landing Gear Skids Pack Gaui Hurricane 200 (https://www.readyheli.com/ProductDetails.asp?ProductCode=203260)
1 of : 203270 Bearings (1.4x4x2)x 2pc Gaui Hurricane 200 (https://www.readyheli.com/ProductDetails.asp?ProductCode=203270)
1 of : 203271 Flange Bearing (2x5x2.3) Gaui Hurricane 200 (https://www.readyheli.com/ProductDetails.asp?ProductCode=203271)
1 of : 203280 Bearings (2x5x2.5) x 3pcs Gaui Hurricane 200 (https://www.readyheli.com/ProductDetails.asp?ProductCode=203280)
1 of : 203290 Bearings (3x6x2.5) x 2pcs Gaui Hurricane 200 (https://www.readyheli.com/ProductDetails.asp?ProductCode=203290)
3 of : 203306 Main Rotor Blades (Wooden-Long) Gaui Hurricane 200 (https://www.readyheli.com/ProductDetails.asp?ProductCode=203306)
1 of : 203311 Damper Rubbers Pack Gaui Hurricane 200 (https://www.readyheli.com/ProductDetails.asp?ProductCode=203311)
1 of : 203326 Universal Links Pack(3.5mm) Gaui Hurricane 200 (https://www.readyheli.com/ProductDetails.asp?ProductCode=203326)
1 of : 203441 Upper Frame Set Gaui Hurricane 200 (https://www.readyheli.com/ProductDetails.asp?ProductCode=203441)
1 of : 203442 Lower Frame Set Gaui Hurricane 200 (https://www.readyheli.com/ProductDetails.asp?ProductCode=203442)
1 of : 203443 Bottom & Middle Plates Pack Gaui Hurricane 200 (https://www.readyheli.com/ProductDetails.asp?ProductCode=203443)
1 of : 203461 Central Boom Assembly Gaui Hurricane 200 (https://www.readyheli.com/ProductDetails.asp?ProductCode=203461)
2 of : 203531 Boom Supports Pack Gaui Hurricane 200 (https://www.readyheli.com/ProductDetails.asp?ProductCode=203531)
1 of : 203532 Rudder Linkage Pack Gaui Hurricane 200 (https://www.readyheli.com/ProductDetails.asp?ProductCode=203532)
1 of : 203540 One Way Gear & Main Gear Set Gaui Hurricane 200 (https://www.readyheli.com/ProductDetails.asp?ProductCode=203540)
1 of : 203560 CNC Main Grips Set Gaui Hurricane 200 (https://www.readyheli.com/ProductDetails.asp?ProductCode=203560)
1 of : 203570 CNC Swashplate Assembly Gaui Hurricane 200 (https://www.readyheli.com/ProductDetails.asp?ProductCode=203570)
1 of : 203571 Balls & Extension for CNC Swashplate Gaui Hurricane 200 (https://www.readyheli.com/ProductDetails.asp?ProductCode=203571)
1 of : 203572 Mini Spacer & Brass Washer Spare Pack Gaui Hurricane 200 (https://www.readyheli.com/ProductDetails.asp?ProductCode=203572)
1 of : 203580 CNC See-Saw Arms Gaui Hurricane 200 (https://www.readyheli.com/ProductDetails.asp?ProductCode=203580)
1 of : 203591 CNC Washout Assembly Gaui Hurricane 200 (https://www.readyheli.com/ProductDetails.asp?ProductCode=203591)
1 of : 203600 Double Bearings Tail Slider Set Gaui Hurricane 200 (https://www.readyheli.com/ProductDetails.asp?ProductCode=203600)
1 of : 203605 CF Fin & Tail (C Type) Silver Gaui Hurricane 200 (https://www.readyheli.com/ProductDetails.asp?ProductCode=203605)
1 of : 203620 CNC See-Saw set Gaui Hurricane 200 (https://www.readyheli.com/ProductDetails.asp?ProductCode=203620)
1 of : 203625 CNC See-Saw Spindle Gaui Hurricane 200 (https://www.readyheli.com/ProductDetails.asp?ProductCode=203625)
1 of : 203630 CNC Tail Rotor grip (with Hub) Set Gaui Hurricane 200 (https://www.readyheli.com/ProductDetails.asp?ProductCode=203630)
1 of : 203631 CNC Boom Mount Gaui Hurricane 200 (https://www.readyheli.com/ProductDetails.asp?ProductCode=203631)
1 of : 203670 CNC Tail gear Case Set Gaui Hurricane 200 (https://www.readyheli.com/ProductDetails.asp?ProductCode=203670)
1 of : 203849 Spindle Shaft Pack for SSD Main Rotor Yoke Gaui Hurricane 200 (https://www.readyheli.com/ProductDetails.asp?ProductCode=203849)
1 of : 203850 SSD Main Rotor Yoke Gaui Hurricane 200 (https://www.readyheli.com/ProductDetails.asp?ProductCode=203850)
1 of : 203910 Gaui Hurricane 200 Helicopter Kit 90% RTF (https://www.readyheli.com/ProductDetails.asp?ProductCode=203910)
1 of : 803725 Flange Bearings (3x6x2.5) Hurricane 200 (https://www.readyheli.com/ProductDetails.asp?ProductCode=803725)
1 of : 832010 Machine screws (m2x10)x 10 pcs Hurricane 200 (https://www.readyheli.com/ProductDetails.asp?ProductCode=832010)
1 of : 861902 Long Tail Rotor Belt Hurricane 200 (https://www.readyheli.com/ProductDetails.asp?ProductCode=861902)
1 of : 883503 Metal Balls Pack (3.5mm with Neck) Hurricane 200 (https://www.readyheli.com/ProductDetails.asp?ProductCode=883503)
1 of : Futaba GY401 Heading Hold Gyro (https://www.readyheli.com/ProductDetails.asp?ProductCode=FUTM0807)
1 of : Futaba S3154 Digital Micro HT HS Servo (https://www.readyheli.com/ProductDetails.asp?ProductCode=FUTM0654)
1 of : RTL Spindle Bolts for Gaui Hurricane 200 (https://www.readyheli.com/ProductDetails.asp?ProductCode=RTL%202mx10)
4 of : Spektrum 6.0 Gram Super Sub-Micro Digital Prog Servo (https://www.readyheli.com/ProductDetails.asp?ProductCode=SPMDSP60)
1 of : Spektrum Digital Servo Programmer (https://www.readyheli.com/ProductDetails.asp?ProductCode=SPMDSM)
I'm a design engineer for a living and like to see things installed neatly and packaged as well as possible.
I'm a fan of trying to make it easy to service and swap out parts. I'm a big fan of using velcro to enable this.
I looked through a lot of images (as many as I could find) and then decided to do it my way anyway. :arggg:
First off I installed velcro on the bottom floor in order to be able to easily install all my electronics.
http://i49.photobucket.com/albums/f283/manike/gaui-velcro-install1.jpg
http://i49.photobucket.com/albums/f283/manike/gaui-velcro-install2.jpg
Then I cut out all of the letters with a sharp exacto knife. I did this so I can user the letter cut outs to help hold all the components in place with zip ties and velcro straps.
http://i49.photobucket.com/albums/f283/manike/gaui-velcro-install3.jpg
http://i49.photobucket.com/albums/f283/manike/gaui-velcro-install4.jpg
The next thing I did was to make a foam "riser" for the ESC to mount on so I could fit it inside the frame near the motor. I used the foam from the slots in my 600N's blade holder. The rounded edge fit perfectly with the shape on the underside of the ESC. I CA'd the foam block to the ESC with gel CA, then stuck on it's velcro "toupe".
http://i49.photobucket.com/albums/f283/manike/gaui-esc2.jpg
I then mounted this inside the frame, and used two zipties to hold it securely in place and make sure I had clearance from the motor and main shaft.
http://i49.photobucket.com/albums/f283/manike/gaui-esc1.jpg
http://i49.photobucket.com/albums/f283/manike/gaui-esc3.jpg
On the outside I made the motor connections and then zip tie'd them into place against the frame.
http://i49.photobucket.com/albums/f283/manike/gaui-esc4.jpg
Next I put the 401 gyro into place. I mounted it so that I can get to all the controls and with the wires pointing to the tail. I used velcro underneath it, then a thin Align strap to gently make sure it stays in place. Don't over tighten the strap.
http://i49.photobucket.com/albums/f283/manike/gaui-gryo.jpg
Next I mounted up the longer e-flite battery pack to see if it will fit under the canopy. This is the longest battery I will be using.
http://i49.photobucket.com/albums/f283/manike/gaui-battery1.jpg
I think mounting the battery like this will help to my COG and make sure I'm not tail heavy like a lot of people seem to be initially.
http://i49.photobucket.com/albums/f283/manike/gaui-battery2.jpg
And then put the canopy on... it's a close fit, but seems to be perfect! I did need to make sure the wires on the battery came in tight next to the battery.
http://i49.photobucket.com/albums/f283/manike/gaui-battery3.jpg
Canopy completely in place to check... Yep looks great. Damn this little thing is cute!
http://i49.photobucket.com/albums/f283/manike/gaui-battery4.jpg
More to follow... I'll edit it in as I go. :cheers