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View Full Version : Assembling the outer and inner shafts on a Lama V3


mnwizard
04-11-2008, 08:59 PM
Here’s a step by step guide to assembling the outer and inner shafts on a Lama V3.

The first step is to place the brass bushing and lower bearing on the outer shaft.

http://i29.tinypic.com/2aj9gs2.jpg



Note that the raised lip on the bushing fits against the inner race on the bearing when it is placed on the shaft. If you put the bushing on the shaft upside down, it will increase friction and drag on the outer shaft as it spins, resulting in heat build up and shorter flight times.

http://i27.tinypic.com/98gjlg.jpg




Place the bushing on the outer shaft with the raised lip facing up and slide it down to the gear.
Place the bearing on the shaft and slide it down to the bushing.
Place the top of the inner shaft into the bottom of the chassis.

http://i29.tinypic.com/2h7hobp.jpg




Slide the outer shaft all the way up into the chassis. The bearing on the outer shaft fits in to the larger part of the hole on the bottom of the chassis.

http://i30.tinypic.com/vdk8k3.jpg




Slide the upper bearing on to the outer shaft and press it down into the recess on top of the chassis.

http://i32.tinypic.com/i6ld08.jpg



Then side the collar with the single set screw on to the outer shaft. Note that this collar has a raised lip on one side.

http://i26.tinypic.com/fd5ytw.jpg



This lip faces down toward the chassis and rests on the upper bearing.

http://i30.tinypic.com/261dxz4.jpg



With the collar resting lightly on the bearing, tighten the set screw.

http://i27.tinypic.com/szzno3.jpg




Slide the swash plate on to the outer shaft, making sure that the anti-rotation peg is inserted into the guide plate.

http://i26.tinypic.com/dwupmo.jpg



Press the ends of the links connected to the servo arms on to the balls on the left and right of the swash plate.

http://i25.tinypic.com/9bf244.jpg



Slide the mount for the lower blade holder on to the outer shaft. Note the guide slots for the control arms goes down, toward the swash plate.

http://i30.tinypic.com/n1t087.jpg



Align the upper screw holes on the mount for the lower blade holders with the holes in the outer shaft.

http://i26.tinypic.com/5aq0ky.jpg



Insert screws in to mount and tighten, being sure that the upper screws thread in to the holes in the outer shaft.

http://i29.tinypic.com/whimu8.jpg



Insert the control arms through the slots on the mount for the lower blade holder and press the ends onto the balls on the rotating portion of the swash plate.

http://i32.tinypic.com/59yd20.jpg




This is the bearing holder and bearing for the upper blade holders.

http://i28.tinypic.com/5bxx87.jpg



Press the holder and bearing on to the top of the outer shaft with a twisting motion making sure that it is down as far as it will go.

http://i26.tinypic.com/64jz7q.jpg



Insert the inner shaft in to the bearing on top of the outer shaft.

http://i25.tinypic.com/ip01eo.jpg




Looking at the bottom of the chassis, make sure that the inner shaft comes through the bearing in the gear for the outer shaft and that the upper blade holder on the inner shaft is resting on the bearing in the plastic holder on top of the outer shaft. Notice the flat spot on the end of the inner shaft. Some inner shafts will have 2 flat spots, one on each side of the shaft, and some will only have 1 flat spot.

http://i26.tinypic.com/zk3gid.jpg




The gear that goes on to the inner shaft has 2 holes in it. Place the gear on to the inner shaft, aligning one of the holes with the flat spot on the shaft and making sure that the gear is meshed with the smaller gear on the motor.

http://i25.tinypic.com/9r3cs3.jpg



The collar with 2 set screws goes on the gear for the inner shaft.

http://i26.tinypic.com/2zqwqip.jpg



Place the collar on to the gear on the inner shaft, aligning one of the set screws with one of the holes in the gear and the flat on the inner shaft.

http://i31.tinypic.com/24qp9vp.jpg



Screw one of the set screws in to the aligned holes.

http://i29.tinypic.com/2rzvwqc.jpg



Screw the 2nd set screw in to the other hole in the collar.

The gear on the inner shaft should lightly touch the bearing in the gear of the outer shaft.

http://i25.tinypic.com/14y1yc1.jpg



This is what the assembly should look like at this point. The inner and outer shafts should turn easily by hand with no rough spots or binding.

http://i27.tinypic.com/ndjzoy.jpg



Continue assembling the rest of the Lama and then use this link to go to a guide to help you setup the swash plate properly.
http://helifreak.com/showthread.php?t=69113

If you have any difficulty please leave a post so we can help you out.

Rusty63
04-30-2008, 06:03 AM
Nice Pictures , Very well laid out .Details are fantastic . Great work Mnwizard. Cya Russell :thumbup::)

fleishel
04-30-2008, 10:39 AM
:thumbup:Best instructional pix ever! You really did us all a favor with your most excellent pictures! Thanks!

mnwizard
04-30-2008, 11:32 PM
Thanks for the kind words guys!